Cut process fluctuations. Increase profitability.
CORE advanced process control reduces process drift and fluctuations across your key equipment — so you run more consistently, plan with confidence, meet your energy targets and protect your margins.
Talk to a CORE specialistHaarslev's advanced process control that stabilises the performance of your key equipment.
CORE is available for selected individual machines as well as for complete production lines, and works on both high-temperature and low-temperature installations.
Think of CORE as cruise control for your processing operations: it smooths out the fluctuations and inconsistencies that quietly erode your yield, quality and profit — keeping your process running under steady conditions, regardless of what your raw material, hardware or externals may be doing.
Without consistent control, deviations cascade.
Raw material quality is rarely constant. Process conditions drift. Customer specs change, market demands shift, technology moves on, and documentation requirements keep tightening. In many plants, when a single key piece of equipment becomes unstable, the yield and quality of every step that follows can suffer.
Without consistent control, those deviations cascade. It becomes harder to plan day after day, hold your targets and protect already-tight margins.
The cost shows up as:
- Higher energy use
- Lost output
- Processing bottlenecks
- Off-spec product
- Hours spent firefighting
CORE is built to stop that cascade before it starts.
Standard controllers react to a single signal. CORE does something fundamentally different.
CORE software draws on your critical process history from multiple signals to learn how your process actually behaves — then adapts automatically, in real time.
It learns your process
Haarslev builds a data-driven algorithm model of how each CORE unit operates on your specific installation, based on how the process responds to adjustments.
It anticipates and acts
The advanced controller uses that model to predict how the process will respond to a change, then makes the adjustment needed to reach the desired result — rather than waiting for the deviation to appear.
It keeps getting sharper
Differences between the predicted response and the actual response are fed back to fine-tune the model continuously, so controller gain and response times stay matched to your real, changing process conditions.
CORE installations reduce variations in equipment performance and processing conditions by as much as 30–70% — while improving energy efficiency, quality, stability, yield and capacity.
Most plants generate huge signal volumes. Too often that data stays trapped.
Locked inside control systems, proprietary software and specialist equipment that was never linked together or used for consistent control action.
CORE changes that. While each CORE controller's output is purposed for a specific machine, its input is not — all signals relevant to the process area are considered and integrated into the control as appropriate. Effective, secure data management is part of every Haarslev delivery.
CORE helps you target three things at once.
These figures are typical results from real installations. Actual results vary with raw material variability, equipment condition, instrumentation and sensor quality, your baseline control strategy, and your operating targets and constraints. Talk to our experts to get an estimate for your plant.
Real numbers, real plants.
美国
- Throughput up by over 10%
- Residual meal moisture and meal yield raised by 0.5 percentage points
- More than 90% daily process efficiency achieved
Northern Ireland
- 8% increase in production rate
- 5% reduction in thermal energy use
- 8% reduction in electricity use
- 0.8 pp increase in meal moisture, with 35% reduction in moisture variation
Common configurations
CORE helps you manage fluctuations across a wide range of key processes. These are the most common applications — talk to us about your specific line.
Configured around your exact conditions — not a one-size-fits-all package.
Every plant and process is different, and the details matter. Haarslev specialists work alongside your operations and IT teams to get data flows, interfaces, commissioning and fine-tuning right.
More than plug-and-play
CORE controllers are individually configured and programmed, and can be linked to different sensors and monitoring devices to suit your process and instrumentation.
Built on platforms you already know
Controllers are delivered as modules on standard Siemens or Allen-Bradley PLC platforms.
No new hardware or software
The CORE interface is implemented within your current SCADA system, with no additional hardware or software required.
Minimal disruption
Implementation is typically straightforward, helped by CORE on/off switches that minimise interruption to ongoing production.
Secure by design
A preconfigured PLC and dedicated communication unit enable secure, non-disruptive remote access — with robust encryption and safety protocols to safeguard sensitive data.
Full testing and handover
Full testing, documentation and on-site handover that accounts for the quirks of your hardware mix and meets your exact needs, now and in the future.
Let our experts show you how CORE can support your particular operations.
Integrated with your plant control systems, a CORE installation gives you a robust, data-driven control solution for modern rendering and processing operations.
Talk to a CORE specialist